How we rebuild TURBOCHARGERS:
We remanufacture turbochargers with mechanical and electronic regulation for cars and trucks of all brands. Garrett , KKK, Holset, IHI, Mitsubishi, Toyota. The most frequent damage to turbochargers is caused by the influence of the external environment.
- poor or insufficient lubrication,
- entry of foreign object.
- turbocharger overheating caused by high temperatures in the exhaust system.
- by immediate shutdown of the vehicle after the high performance mode (especially driving on the highway)
Therefore, it is important to inspect and eliminate these possible causes of turbocharger damage before installing the remanufactured turbocharger to prevent re-damage of the newly installed part. Turbochargers are very reliable, less than 1% of turbochargers fail due to failure of the turbocharger itself.
Turbocharger remanufacturing process:
Preliminary assessment of the technical condition of the turbocharger, which includes the inspection of individual mechanical components and the presence of oil on the intake and exhaust side of the turbocharger. The next step is to check the balance of the rotating part of the turbocharger and the functionality of the boost pressure control (mechanical and electronic).
Disassembling the turbocharger and evaluating the condition of damaged parts and in case of inability to replace them with new original parts. Original fully functional components we clean or sandblast thoroughly.
Dynamic balancing of the turbocharger rotation system (axial and radial clearance) and center leak check to prevent oil leakage. The whole process takes place at an authorized Schenck station, which simulates conditions in an internal combustion engine. All values are set according to the manufacturer and meet their standards. The result of dynamic testing is a calibration protocol, which proves its 100% functionality.
The final stage is the completion of the entire turbocharger and the setting of vacuum or electronic control.
he entire turbocharger reconditioning process will be completed by a trained team of professionals in the field.
For FREE-As a part of the package, we will provide you with a general assembly procedure that will help you to avoid damaging the remanufactured injection pump again.
The customer will receive a 12 month warranty on the entire product, not on the subject of recondition.